Four Reasons Why Your Beading Wire Has Broken



Four Reasons Why Your Beading Wire Has Broken

We have been using beading wire for over 20 years now and have been selling it for over 15 years. In that time, we have learned a thing or two and hope this article may help jewellery makers understand beading wire a bit more. A further article will explain more about the different types of beading wire. First up though is a word on ‘breaking strain’.

Good quality wire such as Beadalon Beading Wire has a published breaking strain. The amount depends upon two factors – its diameter and the number of strands. Achieving greater strength requires using more strands and/or a larger beading wire thickness. The quoted breaking strain is then with beads ‘at rest’. However, there are some exceptions to this rule. For example, if you have a long necklace which drapes nicely and maybe swings from side to side when moving. This means the force at the bottom or at the clasp end can exceed the breaking strain. So, as a rule of thumb, always buy the best wire you can afford. 7 strand beading wire is good, 19 strand is better and 49 strand is the best. It is also worth buying the largest diameter that will comfortably fit through the hole in your beads.

Let’s take a look at the four reasons why beading wire can break.

1.       Beads are strung too tightly

People hate to see any exposed wire, so push the beads up as hard as they can before finishing the end. The result is a very stiff necklace that does not want to drape nicely and wants to stay rigid. When hanging, this results in the wire stretching to the point of breakage – the beads have nowhere to move. Remember the breaking strain of the wire is at rest. However, when you have a tightly strung piece, the length of the wire acts like a lever and the breaking point is easily exceeded. This normally happens at the end or middle of the wire. On inspection, you can normally see little creases at the edges of each bead.

So, how do we avoid this happening? The easiest way is to before crimping the end. Start by laying out the necklace in its intended shape. For example, with the wire at its longest and most stretched – before crimping. Once crimped, if you then lift the necklace and let the beads fall to one end, you will have a small gap of wire at the top. If you know how to lift the loose end into the normal necklace shape, you will see the beads all move upwards filling the gap. If you hold your fingers against the beads before lifting, you will feel the force exerted on your fingers. There is another way to overcome this situation if you really do want to hide all of the wire and that is to use ‘Bead Bumpers’. These are very tiny doughnut-shaped silicon rings. You thread these between each bead – they look a little like knots on a knotted pearl necklace. However, being silicon, they will compress so you can fill your tigertail beading wire to the end. This helps you know that when hung, the necklace stretching will just compress the bead bumpers.


2. Designs that have square edged beads next to each other

Put two such beads together on a necklace and they want to sit square, not follow the curve of the necklace. Consequently, such designs will put a lot of strain on the tigertail beading wire. The beads are trying to leverage each other apart - eventually causing it to fail. To avoid this happening, simply place the small beads between the square edged beads. This will allow the design to hang better and take the pressure off the jewellery wire.


3. Over-Crimping

Many jewellers are nervous about crimping. It is common that they apply too much pressure on the crimp, which has two negative effects. The first is that over-crimping will weaken the crimp itself. The more you squash it, the harder the metal becomes. If you over-crimp your beading wire it becomes brittle and will crumble. The second is that you may squash the crimp too much such that the edges cut through or weaken the wire. This leads to failure where the crimp is. The solution – make sure you use the right size of crimp to match your tigertail beading wire. Also make sure that if using a crimp tool, it is the right size for the crimp. Take your time and squeeze gently but firmly, repeating if you need to. Let the tool do the work, not your muscles!


4. Kinking

A common problem for jewellery wire is where the beading wire has bent. If the beading wire kinks too much, the result is that the wires are case-hardened, become brittle and then snap. The fewer strands of wire, the more likely this is to happen. Think about trying to straighten a metal coat hanger, the more you try the more brittle it becomes until it breaks. Compare this to straightening a multi-strand electrical cable, such as a headphone cable. This is much easier to straighten out. For this reason, we never recommend using Tigertail (normally only three strands). Always use a minimum of 7 Strand Beadalon beading wire. For special or intricate designs, 49 strand is ideal because it is very difficult to kink. 

For more information about any of the jewellery wire mentioned above, get in contact with us today. 



Shop our range of Beading Wire HERE!